Cross Car Beam Checking Fixture

Title: Cross Car Beam Checking Fixture for Dashboard & Steering Column Integration

The Cross Car Beam serves as the structural backbone of a vehicle's interior, supporting critical components including the dashboard, steering column, and air conditioning unit. Our Cross Car Beam Checking Fixture delivers a comprehensive checking solution for dimensional validation of this vital safety and assembly component. This advanced inspection fixture ensures perfect integration of all interior systems, safeguarding passenger safety and preserving vehicle integrity through rigorous checking processes.

This checking fixture is designed for the meticulous inspection of structural Cross Car Beams. It performs accurate checking of critical safety and assembly features such as mounting points for the steering column, instrument panel (IP), airbag modules, HVAC system, and the overall geometric form and twist of the beam. This gage solution is essential for maintaining strict quality control in both prototype and production environments.

The main structure is constructed from high-strength, stabilized steel or aluminum to provide immense rigidity and prevent flexure during the checking process. All critical checking elements, including locators and gage pins, are manufactured from hardened tool steel or stainless steel to withstand high-cycle production use and ensure long-term measurement accuracy.

Operators put the Cross Car Beam onto the checking fixture using its primary datums. A comprehensive array of CNC-machined checking blocks, custom contour gage systems, and functional GO/NO-GO pins is then employed to inspect every critical hole, surface, and bracket against CAD data within tight tolerances, delivering a complete checking solution.

Before shipment, the complete checking fixture undergoes full validation on our large-bed CMM. A comprehensive digital inspection report, along with a certificate of conformity, is provided to verify the fixture's performance against all specified tolerances, ensuring it meets precision gage standards.

As an ISO 9001 and IATF 16949 certified manufacturer with extensive experience in safety-critical and structural component checking, we utilize large CMMs to validate the accuracy and performance of every Cross Car Beam Checking Fixture. Our expertise ensures reliable inspection solutions for global automotive partners.

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