Head Light Assembly Checking Fixture

Title: Headlight Assembly Checking Fixture for Safety, Fit & Function

Modern headlights are complex systems critical for vehicle safety, aesthetics, and aerodynamics. Our Headlight Assembly Checking Fixture delivers a complete inspection solution for comprehensive validation of the entire headlamp unit. This advanced checking fixture ensures perfect fitment to the vehicle's front-end, and flawless functionality of all lighting and electronic features, providing a reliable quality assurance solution for automotive manufacturers.

This checking fixture is designed for the complete inspection of assembled headlights. It performs accurate checking of critical safety and aesthetic features, including mounting points to the vehicle body, fit and gap with adjacent panels (fender, bumper, hood), alignment of the lens, and positioning of internal components like projectors and LEDs that affect the optical beam pattern. This gage solution is essential for maintaining high standards in both prototype validation and production checking.

The fixture replicates the vehicle's front-end mounting and datum structure. The headlight assembly is fixed onto the checking fixture, which then utilizes a combination of CNC-machined contour gage blocks to check body gaps, and functional pins for mounting holes. This systematic checking process ensures all critical characteristics meet design specifications.

We provide fully customized Headlight Assembly Checking Fixtures based on your precise CAD data and quality requirements. Our end-to-end service solution includes a collaborative design phase to integrate specific checks for unique features, ensuring a perfect inspection solution for your needs.

Prior to shipment, the complete checking fixture undergoes a full 100% validation on our CMM. A comprehensive digital inspection report, complete with a certificate of conformity, is provided to verify the checking fixture's performance against all specified tolerances, ensuring it meets precision gage standards.

This checking fixture is securely mounted onto a custom-designed shipping skid, protected with soft foam and film at all contact points, and finally placed in a reinforced wooden crate for total protection during transit, ensuring your inspection solution arrives in perfect condition.

As an ISO 9001 and IATF 16949 certified supplier to major automotive lighting manufacturers, we understand the critical optical and dimensional tolerances involved. Our metrology lab uses CMMs to validate the large-scale spatial accuracy of our checking fixtures, ensuring reliable measurement solutions for our clients.

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