Products
Floor Panel Checking Fixture
Floor panel Checking Fixture – High-Precision Automotive Inspection Solution
Application
Our Floor panel checking fixture is designed for dimensional inspection and quality control of automotive Floor panel parts, including holes, and overall contour accuracy. This checking fixture is suitable for use with stamped parts, welded sub-assemblies, and fully assembled Floor panel structures in both online and offline production environments.
Material Selection
Framework:
High-quality carbon steel (S45C) for structural rigidity and long-term stability.
Checking Modules:
Aluminum alloy (6061-T6) for lightweight yet durable inspection elements.
Locating Elements:
Tool steel (SKD11), heat-treated for enhanced wear resistance.
Contact Points:
Engineering plastic (POM) to prevent scratching or damaging sensitive surfaces.
Manufacturing Process
Stress Relief Treatment:
Annealing after welding to eliminate internal stress and ensure dimensional stability.
Precision Machining:
5-axis CNC machining guarantees high accuracy of all inspection surfaces and locating features.
Surface Treatment:
Hard anodizing for aluminum components, electroplating for steel parts to improve corrosion and wear resistance.
Accuracy Verification:
Full CMM inspection to ensure the checking fixture meets tolerance requirements (±0.05mm).
Features
SunFloor panel & Opening Inspection:
Dedicated modules for accurate Floor panel and Floor panel opening checks.
Modular & Adaptable Design:
Enables quick adjustments for different vehicle models.
Ergonomic Operation:
User-friendly design reduces inspection time and improves efficiency.
Data-Ready Configuration:
Supports digital sensors and SPC data output for quality tracking and analysis.
Usage & Maintenance
- Clean inspection surfaces regularly using anhydrous ethanol.
- Lubricate moving parts monthly to ensure smooth operation.
- Perform accuracy recalibration every six months using CMM validation.
- Store the checking fixture in a dry, temperature-controlled environment.
FAQ
Q1: What types of defects can your Floor panel checking fixture detect?
A1: Our Floor panel checking fixture can identify gaps, flushness deviations, misaligned holes, contour inaccuracies, and Floor panel fitment issues, ensuring full compliance with design specifications.
Q2: Can the checking fixture be customized for different vehicle models?
A2: Yes. We offer fully customizable checking fixture solutions tailored to specific 3D data and GD&T requirements, ensuring compatibility with various Floor panel designs and vehicle types.
Q3: How often does the checking fixture require recalibration?
A3: We recommend a full accuracy recalibration every six months to maintain optimal performance of the checking fixture. Regular lubrication and cleaning will also prolong its service life.
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